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6 Common Hazards Faced by Workers in the Food Manufacturing Industry

Woman wearing gloves and sorting through crates of red cabbage

While food safety is crucial, it is equally imperative that managers prioritise employee safety. There are several types of hazards that workers in the food and drink production industry face daily. As with other manufacturing jobs, many of the same hazards exist in food and beverage production, but they can be worsened by the addition of food products, which also come with their own warnings and precautions.  

Workers in the food industry encounter specific types of risks, such as wet, slippery surfaces, exposure to chemical products or standing all day. Slips, trips and falls are among one of the main causes of accidents in this field, comprising 35% of major injuries reported. To prevent these types of incidents, safety footwear is required, and ensuring employee safety and well-being is paramount.   

Keep reading to review the 6 most common hazards faced by workers in the food manufacturing industry

1. Physical hazards

Blades, rolling parts, presses and rubber guards pose the greatest hazard for workers in the food manufacturing industry. Without proper training, interacting with these types of machine parts could result in cuts, burns or other serious injuries to your employees. To ensure their full protection, workers must be trained to correctly remove and replace guards if they are broken or missing. Remember that operating a machine without proper guards in place goes against health and safety standards. 

Machine guarding should be your main priority for protecting your employees against physical hazards in the food manufacturing industry. Conducting regular reviews of guards and equipment will help ensure your workers are not putting themselves in harmful or unsafe positions. Guards can be fixed or removable; if the latter, they should be locked in place to prevent one of your workers from removing them while operating the machines. 

2. Electrical hazards

Another common hazard in the food manufacturing industry is electricity.  Water and other liquids also pose a threat because there is a risk of electrical shocks or currents being transmitted when relative humidity reaches a certain percentage. Machinery and assembly lines require power, which brings greater responsibility. 

Ensure that all leads, wiring, protective covers and grounding of equipment are all inspected regularly. Although the procedures you employ may change over time, each part of your manufacturing equipment must be inspected and updated as necessary. 

3. Chemical hazards

When handling chemical products, your workers must thoroughly wash and sanitise their hands at the end of each shift and before returning to their station. Although, substitution of harsher chemicals with gentler ones is not always possible, it should be the first choice for protecting your workers. Train and educate your employees on the chemicals used in your facility. Remind them to review the following safety steps:  

  • First-aid steps 
  • What to do in case of a chemical release 
  • What PPE (personal protective equipment) is required to prevent injuries.  

AI-powered visual inspection systems and other technological advancements can assist in identifying potentially harmful substances or contaminants that the human eye might otherwise miss. 

Food manufacturing industry workers wearing hairnets and gloves holding hose

4. Manual handling risks

Over 30% of injuries reported to the HSE are manual handling injuries making them another common hazard in the food production industry. Musculoskeletal injuries can arise from five causes: 

  • Stacking and unloading boxes and crates 
  • Pushing a wheeled trolley carrying produce or oven racks 
  • Handling drink crates, kegs and containers 
  • Packing heavy products such as cheese, biscuits or confectionary items 
  • Cutting, boning, jointing and slicing meat, fish or poultry 

To prevent such accidents, it is essential to identify which of your workers’ tasks pose a serious risk of injury (e.g. heavy or repetitive lifting). Next, assess the risk and finally, see if mechanisation could be implemented to help offset the load. To avoid injury from falling objects, we recommend that your employees wear steel-toed or composite-toed shoes

5. Noise hazards

Whenever machines are in use, loud noises often occur. It is essential to routinely test the noise levels of your facility to ensure your employees’ hearing is protected. If a noise hazard exists in your food manufacturing facility and it can be eliminated, this is the recommended approach. If the hazard cannot be eliminated, the next logical step would be to phase it out. Consider asking the following questions:  

  • Could the equipment be replaced? 
  • Can it be guarded in a way that reduces the noise level to an acceptable range? 
  • Can PPE be implemented to reduce the hazard? 

6. Slip, trip and fall hazards

Slippery surfaces are an inevitable part of the food manufacturing industry. The best way to keep your team safe is to prevent accidents before they happen. One of the most effective ways to prevent slips, trips and falls on the factory floors and other surfaces is to provide your crews with proper, well-fitting, white safety footwear. Their ergonomic design and high-quality, flexible materials can reduce fatigue and allow for fluid movement throughout the whole day. Furthermore, using cushioned insoles can help to alleviate normal foot aches and pains.   

At Shoes For Crews, our slip-resistant technology has been tried and tested for over 40 years. Our safety footwear is renowned for its superior slip-resistant outsoles, easy-to-clean materials, shock-absorbing heels and extra cushioning specially designed for workers who spend long hours walking and standing on hard surfaces. 

We would be delighted to help you with any safety footwear needs your food manufacturing workers may have. Get in touch with one of our experts to learn more about our wide range of safety shoes and boots or search our range for specific models directly from our website. 

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